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Battery Test Equipment, Chargers and Connectors

Battery Test Equipment

BC-5000 Battery Capacity Tester

Order as Part Number 4163

BC-5000 Battery Capacity Testor Operations Manual
BC-5000 Field Calibration Procedure 55 AMP (Rev. 9/8/2012)

Troubleshoot BC Error Codes

A portable, light weight unit designed to provide the operator with an economical, easy, and accurate means for capacity testing aircraft batteries.

  • Fully automatic testing for 12 Volt AND 24 Volt lead acid aircraft batteries
  • Powered by the battery being tested - No AC power required
  • Constant current load adjustable in one ampere increments from 10 to 55 ADC
  • 50 mv resolution
  • 10 LBS / 4.5 KG Kg
  • Length 12" (30 cm)
  • Width 9" (23 cm)
  • Height 10" (25 cm)
  • LCD display
  • Over temperature protection
  • Audio alert when capacity test is complete

BC-6000 Battery Capacity Tester

Order as Part Number 4166

BC-6000 Battery Capacity Testor Operations Manual
BC-6000 Field Calibration Procedure 55 AMP (Rev. 9/8/2012)
Troubleshoot BC Error Codes

The BC-6000 Battery Capacity Tester from Concorde. The BC-6000 is designed to accurately test and report on batteries ranging in capacity from 10AH - 50AH. Plugged into a a USB port, the BC-6000 will create test reports directly from your computer.

  • Tests both 12V and 24V lead acid batteries with capacity ratings from 10 AH to 55 AH
  • Constant current load in 1 Amp steps
  • Battery powered operation. No AC power required
  • LCD display
  • 50 MV voltage resolution
  • Overtemperature protection
  • Automatic audio warning upon completion of capacity test

BC-7000 Battery Capacity Tester

Order as Part Number 4167

BC-7000 Battery Capacity Testor Operations Manual
BC-7000 Field Calibration Procedure 55 AMP (Rev. 9/8/2012)
Troubleshoot BC Error Codes

The BC-7000 Battery Capacity Tester from Concorde. Create accurate reports straight from the computer. USB Port access required.


Fully automatic testing for 12 Volt AND 24 Volt Lead Acid or Nickel Cadmium Aircraft Batteries.
  • Tests both 12V and 24V lead acid batteries with capacity ratings from 0.5 AH to 55 AH
  • Adjustable End Point Voltage (EPV)
  • Battery discharge mode to 1V EPV
  • Adjustable Constant Current loads in 0.1 Ampere increments from 0.5 Ampere to 15 Ampere plus or minus 1.5%
  • Adjustable Constant Current loads in 1.0 Ampere increments from 15 Ampere to 55 Ampere plus or minus 1.0%
  • Universal AC power input 85~264vac (47 to 63Hz)
  • Audio warnings for completion of capacity test or a malfunction of the process

BC-8000 Battery Charger & Capacity Tester (CE)

Order as Part Number 4168

BC-8000 Battery Capacity Testor Operations Manual
BC-8000 Field Calibration Procedure 55 AMP (Rev. 10/16/2019)
Troubleshoot BC Error Codes

BC Report Software Download

The BC-8000 has been designed to provide the operator with accurate battery charging and capacity testing with ease of operation.

Capacity Tester Features Include:

  • Adjustable constant current load in 0.1 Ampere increments from 0.5 Ampere to 15 Ampere (+/- 1.5%)
  • Adjustable constant current load in 1.0 Ampere increments from 15 Ampere to 55 Ampere (+/- 1.0%)
  • USB 2.0 port for PC connection
  • BC Report Utility software for hard copy printout of test results

Charger Features Include:

  • Adjustable output from 3.0 to 36.0 Vdc (0.1 steps)
  • Adjustable output amperes from 0.05 to 25 Adc
  • Constant voltage or constant current charge
  • Adjustable charge time from 1-999 min
  • Single or two step charge routine

Common Features:

  • Universal AC power input 90~264vac (47 to 64hz)
  • 4 line LCD display. 10mv voltage resolution
  • Over temperature protection
  • Audio warning when capacity test is complete or if the unit malfunctions
  • Real time internal clock with battery backup
  • 1 year warranty

Charger Includes:

  • 4168 - BC-8000 Battery Capacity / Discharge Tester / Battery Charger / DC Power Supply
  • 4161-10 - AC Power Cord Assembly (IEC60320 C19 to C14) and Adapter (C13 to NEMA 5-15P)
  • 4168-20 - BC-8000 Instruction Manual
  • 6161-30 - BC Report Application (Media Type - USB Flash Drive)
  • 4161-40 - USB Cable
  • 4161-50 - DC Output Cord
  • 4161-60 - Battery Adaptor Cable with 5/16 (7.9 mm) Ring Terminal connectors
  • 4161-70 - Battery Adaptor Cable, Quick Disconnect Assembly (consists of 4161-60 and MS3349-2 connector)

BC Battery Capacity Tester / Charger Calibration Fixture - CF-1

Order as Part Number 4170

CF-1 Calibration Procedure

The CF-1 Calibration Fixture is used to perform field calibration of all BC-XXXX series battery capacity testers and battery chargers. The CF-1 provides an adjustable voltage reference and current shunt for setting BC-XXXX calibration points.

Concorde's Parasitic Load Test Adaptor (PLTA)

Order as Part Number 4102

Concorde Battery's Parasitic Load Tester Adaptor (PLTA) used in conjunction with a digital multimeter (DMM) will measure the parasitic load on aircraft batteries when the master switch is off and the aircraft is inactive. The adaptor is designed to mate with a MS3509 style quick disconnect receptacle. The innovative PLTA was conceived and engineered in response to concerns in the aviation community about the effect of parasitic loads on battery capacity, state of charge, airworthiness and battery life.

  • A parasitic load is a small, continuous flow of DC current that takes power from the battery when the master switch is off
  • Depending on the magnitude of the parasitic load, the battery in an inactive aircraft may be depleted within weeks or even days
  • Measuring parasitic loads is easy to do by connecting Concorde's PLTA between the battery receptacle and the aircraft mating plug then connecting the tip-jacks to a DMM
  • Repetitive deep discharges from parasitic drain will shorten the battery life and batteries deeply discharged in this manner may not be recoverable
  • If authorized by the aircraft manufacturer, disconnecting the battery from the battery plug when the aircraft is stored will eliminate the parasitic load
  • Rated for loads up to 10 amperes and equipped with a 10 amp fuse
  • How to measure parasitic load and calculate time to battery depletion are provided in Instruction Manual, Aircraft Battery Parasitic Load Test Adapter, Document No. 5-0409

 

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